High Temperature Godet Rolls – for high performance fibres

Some unique yarn characteristics are made possible by impressive temperatures. High-performance fibres require temperature of extremely high level based on the fact that fibres like para-aramids have high glass transition temperatures nearing 370 °C.

Retech high temperature godet rolls have a heating power up to 400 °C.

TECHNICAL SPECIFICATIONS 

• Temperature: 60 - 400 °C
• Speed: up to 3000 m/min
• Roll diameter: 220 - 400 mm
• Roll length: 250 - 550 mm
• Supply voltage: 230 / 400 V
• Frequency: 50 / 60 Hz
• Installed Power: up to 24000 W

CHARACTERISTICS

• Multizone (3 or 4) induction heated
• Rotating (RTS) temperature transmission system
• PT100 temperature sensor (thermocouple optional) with monitoring sensor (for overtemperature protection)
• Special cooling systems for bearings and induction heater implemented

ADVANTAGES

• Accurate and precise surface temperature profile (for consistent yarn quality)
• Robust, simple modular design with installation from the front
• Low maintenance
• All electrical connections with “plug-in” facility
• No system balancing (roll exchange without rebalancing)
• No additional lubrication (lifetime bearings)
• Integrated cooling without additional cooling systems (water, oil mist, etc.)
• Supervision of temperatures to protect damage (IoT)

Draw frames – the sky is the limit

Retech is the one-stop for yarn producers, R&D institutes and engineering companies looking for individual solutions. Experienced engineers elaborate customized products featuring individual designs, multi-functional and extremely flexible concepts and superior quality manufacturing. Lab-line and production scale, ranging from scientific application to manufacturing go beyond expectations.

Plant engineering by Retech is known as best from scratch and customized draw frame show the following characteristics and advantages. Production equipment hasn’t to be necessarily new for perfectly drawn fibres. Retech offers a wide range of modification and upgrading possibilities.

CHARACTERISTICS

• Modular design: draw off unit, draw unit, take off unit
• Layout of the draw stand according to customer’s specification
• Flexible arrangement of the rolls
• Mechanical design incl. machine frame, electrical layout and cabinet, definition of the interface and operator software
• Building the complete draw stand including acceptance trials
• The responsibility for the process remains with the customer

ADVANTAGES

• Maximum variation of machine set up, modular design allows fast alteration
• Machine alignment according to customer’s individual requirement
• Compact design, very user-friendly handling
• High and low speed versions available, e.g.: min. 1 m/min. / max. 6500 m/min.
• High temperature options 300°C plus
• Multi-zone heating achieving accuracy ± 1.0°C
• LCR Liquid Cooled Roll option
• Options for additional devices in the yarn path

Temperature transmitters – hot signals from multizone heated godet rolls  

The temperature modules to transmit a rotating temperature signal to a stationary receiver component. Temperature transmitters are mainly applied for multizone heated godet rolls. They are proved to run in a harsh EMC environment. These transmitters work by contact-less induction data transmission. Aging, pollution and high outside temperatures don’t influence the precision of the temperature measurement.

Retech UTR temperature transmission series as retrofit solution available with guaranteed fit to existing temperature control system.

CHARACTERISTICS

• 1 temperature transmitter for 1 to 6 individual heating zones (up to 6 x PT100 inputs)
• Completely sealed, no connections in the hot part of the roll
• Information on status for system analysis, sensor equipped for environment condition check

ADVANTAGES

• Few components, easy maintenance
• Fast fitting using screws and plug
• No wiring on the spot, no stripping nor screwing of contacts
• Can be supplied for up to 6 independent measuring zones
• Robust design
• Additional safety by environment checking sensor including bearing temperature measurement

APPLICATIONS

• Direct connection to Retech temperature controller UCR-6 or USC signal converter
  (4 – 20 mA, 0 – 10 V, frequency, etc.)
• Supervision of high-temperature rolls up to 500 °C

Yarn tension sensors – clever signals for success

The measuring principle of the yarn tension sensor is based on the proven Hall technology. Here, through the measurement of magnetic field intensity, a signal that is proportional to the yarn tension is converted into voltage. Measuring accuracy over many years proves the reliability of this measuring principle. Practice proven is also the compact and stable structural design of the sensor.

The sensor is available in 3 main tension ranges:

• Low tension range: PA applications (0-60 cN)
• Standard range: PET applications (0-120 cN)
• High tension range: heavy counts and bulked continuous filament (BCF) applications (0-240 cN).

The Retech yarn tension sensor is the ideal tool for yarn quality management. Highly reliable tension monitoring allows exact supervision at texturing and other industrial machines. Producers benefit of waste reduction and year-round precision and quality reports in filament yarn productions.

ADVANTAGES

• Highest requirements on economic and secure processes
• Innovative digital Hall sensor technology
• Electronics protected from environment
• Designed for highest reliability
• Optimal long-term drift, temperature drift and accuracy
• Tension overload protection to prevent damage to the sensor
• Resistance to common spin finishes
• Simple installation and implementation (little space required, easy integration into thread path)

Heated godet rolls – for perfectly hot synthetic fibres

Retech godet rolls are available in various dimensions covering a wide range of customer-specific application requirements. They come as a complete assembly including Energy Saving Motor as well as with temperature and motor speed controls or as individual and specially designed components.

Retech godet rolls fit in all kinds of production environments and process requirements, also in harsh ones such as high temperatures, huge stretching forces, wet and acids or very high speeds.

TECHNICAL SPECIFICATIONS 

• Temperature: 60 - 250 °C
• Speed: up to 6500 m/min
• Roll diameter: 100 - 250 mm
• Roll length: 100 - 450 mm
• Supply voltage: 230 / 400 V
• Frequency: 50 / 60 Hz
• Installed Power: 300 - 24000 W

CHARACTERISTICS

• Single- or multizone (3 or 4) induction heated
• Stationary (STS) or rotating (RTS) temperature transmission system
• PT100 temperature sensor (thermocouple optional) with monitoring sensor (for overtemperature protection)

ADVANTAGES

• Accurate and precise surface temperature profile (for consistent yarn quality)
• Robust, simple modular design with installation from the front
• Low maintenance
• All electrical connections with “plug-in” facility
• No system balancing (roll exchange without rebalancing)
• No additional lubrication (lifetime bearings)
• Integrated cooling without additional cooling systems (water, oil mist, etc.)
• Supervision of temperatures to protect damage (IoT)