Precise Dispensing Processes for Demanding Applications

bdtronic is your partner for customized dispensing systems designed for processing one- and multi-component reaction casting resins, ideal for use in high-performance electronics and semiconductor manufacturing. Our systems ensure precise material application and provide reliable solutions for adhesive, sealing, and potting processes.

40 Years of Expertise – Your One-Stop Solution

With four decades of expertise in dispensing technology, we set the standard in quality, process reliability, and repeatability. Whether processing epoxy resins, polyurethanes, or silicones for thermal management, adhesive and potting processes, or seals – we tailor our solutions precisely to your needs for high-performance electronic components.

Customized Process Development for Your Components

Our Technology Center enables the development of optimal processes tailored to your components, materials, and production requirements. Thanks to our broad portfolio, we can flexibly address specific needs in the semiconductor industry, regardless of the material manufacturer used.

Visit us and discover how our dispensing systems can make your processes more efficient and future-proof.

Find more information at our booth 4/123 or online at: https://www.bdtronic.com/en-en/dispensing-technology/

Optimal Surface Preparation for Adhesive and Sealing Processes

Plasma technology is the ideal solution for cleaning and activating surfaces prior to adhesive bonding and sealing processes, ensuring reliable and durable connections for advanced electronic and semiconductor components.

Long-Lasting Adhesion

Adhesive bonding is becoming increasingly important in modern industrial manufacturing. Whether it’s multi-material combinations (so-called sandwich structures), complex geometries, innovative materials, or reduced adhesive quantities – these challenges are met with plasma technology. For decades, plasma has been utilized to enhance adhesion by cleaning and activating surfaces.

Plasma removes contaminants from surfaces while generating functional groups. This has dual benefits: it improves the wettability of surfaces, enabling optimal distribution of applied materials, and it enhances bonding by forming strong chemical interactions with adhesives and potting compounds. The result is improved adhesion, long-term stability, and increased strength and sealing performance.

Meeting the Challenges of Modern Bonding

In product development and manufacturing, adhesive bonding is increasingly in focus due to rising demands and the growing use of mixed materials. A perfectly prepared, adhesive-ready surface is essential for meeting these requirements.

Discover how plasma technology can optimize your processes and ensure reliable results in demanding semiconductor applications.

Get more information at our booth 4/123 or online: https://www.bdtronic.com/en-en/plasma-technology/

Customized Impregnation Technology for Electric Motors with Highest Series Production Quality

Impregnation technology is essential for manufacturing electric drives, whether for hybrid vehicles or fully electric cars and trucks. By filling and sealing the gaps between copper wires or hairpins, it improves electrical insulation, prevents disturbances caused by vibrations, and enhances thermal conductivity. A clean, controlled process ensures that impregnation contributes not only to motor performance but also to a better environmental footprint.

Process Quality Through Precise Production Systems

In the impregnation of stators and rotors, the correct amount of resin and optimal curing and gelation conditions are critical. This requires perfect alignment between resin, machines, and process parameters. In our technology center, we develop optimal procedures for series production using extensive testing and analysis capabilities. Our fully automated production lines deliver high-quality results with short cycle times, low total cost of ownership (TCO), and a clean impregnation process.

Sophisticated Thermal Management for Tailored Processes

Effective thermal management is crucial for even heat distribution during rotor/stator impregnation or the powder coating of hairpin stators. It ensures uniform resin distribution, excellent insulation properties, and flawless coatings. This improves durability and protects against environmental influences, even for complex designs.

High-Performance Motors Through Superior Resin Fill Rates

Fill rates exceeding 99% are essential to minimize the risk of partial discharges. Our trickle impregnation process achieves results comparable to traditional dip impregnation while being significantly cleaner, thanks to precise process control.

Leverage our extensive experience to achieve maximum performance and durability for your electric motors in hybrid and electric vehicles.

For more information on our impregnation technology, visit our website: https://www.bdtronic.com/en-en/impregnation-technology/

Proven Joining Technology for Plastics and Hybrid Materials

Heat staking, also known as hot riveting or thermal forming, is a form-fit, localized, and permanent joining process. As an ideal partner for the production of plastic and hybrid connections, bdtronic offers the right solution for every production requirement.

Efficient and Future-Proof Joining Technology

Hot riveting is widely used as the demand for plastic connections continues to grow due to increasing production volumes. At the same time, new materials are being developed to meet requirements for energy and cost efficiency, resource conservation, and lightweight construction, though they often present processing challenges.

This evolution calls for innovative approaches to joining technologies, especially for hybrid connections such as plastic with metal or composite materials like FR-4. Heat staking offers significant advantages as a cost-effective and reliable solution. The growing use of mixed materials in the electronics and semiconductor industries drives interest in flexible and process-secure technologies like heat staking and adhesive bonding.

Your Partner for Precise Joining Processes

With years of experience and a deep understanding of processing plastics and hybrid materials, bdtronic supports you in developing and implementing optimal joining processes. Our solutions ensure reliable connections that meet the rising demands of modern manufacturing.

Discover how hot riveting can make your processes more efficient and sustainable.

For more information on hot riveting, visit us at booth 4/123 or learn more online: https://www.bdtronic.com/en-en/heat-staking-technology/